Circular Seam Weding Equipment with Vacuum Insulated Storage Tanks (VIST)

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: EN source
• Automatic Production Line: Assembly
• Production Scope: Product Line
• Flexible Production: Intelligent Manufacturing
• Certification: LR, ISO, CE, ABS
• Condition: New
• Automation: Automatic
• After-sales Service: Overseas Third-Party Support Available
• Transport Package: Wooden Box Packing
• Trademark: ENsource
• Origin: China
• Production Capacity: 99999

Product Description

Solar Water Heater Production Line Heat Pump Enamel Tank Production Line manufacturing process

Solar water heater production line is special equipment for making solar water heaters, electric water heaters, air source, water barrels, etc. Solar water heater machine line includes pressurized and non-pressurized solar water heater production lines for different solar water heater customers. Solar water heater machines main producing process: inner tank solar water heater machinery line, outer tank solar water heater machinery line, dish cover making machine, polyurethane foaming machine, automatic packing and cleaning line, electrostatic spraying machine, etc.Equipment is made of steel plate, special steel and other materials after heat treatment and machining process, etc.

Specification

Gas: Protective gas: Ar (99.99%); cover gas: ordinary Ar.

Welding wire specifications: Φ1.0, Φ1.2mm.

Welding process: The welding process of deep penetration welding

 TIG+filling wire+swing cover:

Deep-penetration KTIG has early requirements for the workpiece: the welding joint of the workpiece must be ensured to be flush, the processing burrs must be removed, the assembly gap should be ≤1.2mm, the height and height offset should be ≤1.0mm, and the shearing deviation is not sufficient to cause poor welding formation; I-shaped butt welding seam, the spot welding reinforcement should not be greater than 1mm, and the dirt in the welding area should be cleaned.

 
 

2.Air pressure automatic Inner tank strength machine

Through the direct docking of the cylinder, the movement of the welding gun is coordinated by the stable motor, linear guide rail and mechanical device, and the welding process is automatically completed through electrical control.

Welding speed: around 150mm-400mm/min for different plate thicknesses (the range can be expanded by 20%).

Welding results: Meet the pressure vessel flaw detection requirements, and the weld surface is beautiful.

ZF-4000 welding equipment mainly consists of equipment base, electric lifting device, longitudinal seam welding clamping table, cross beam and welding gun transverse traveling mechanism, welding head, incoming and outgoing material trolley, operating platform, welding power supply system, gas circuit control system and electrical control System and other components

In order to facilitate the operator to perform welding, an equipment operating platform needs to be configured.

3.Automatic Outer Tank Cover Edge Cutting and Flanging Machine for Solar Powered Water Heater

Used to prevent the workpiece from being tangled at one end of the rotation and to bear the axial force of the workpiece when the workpiece is aligned, the stopper wheel is composed of a stopper wheel bracket, a roller, a bearing, etc. The roller is made of 45 seamless steel pipe, welded and tempered, and then finely machined on the outer cylindrical surface. Since the user's workpiece is made of stainless steel, in order to prevent carbon steel from contaminating the user's workpiece, the roller with the outer cylindrical surface machined is wrapped with 2mm thick 304 stainless steel. After the wrapping is completed, the coaxiality and roundness of the roller are ensured by processing.

solar water heater machinery line

Welding travel carriage parts: use 110V DC 24W permanent magnet servo motor as the tool of driven. By the two stage turbine vortex rod can reduce speed to obtain a smooth and continuously adjustable speed. The drive with arbitrarily adjustment of the welding torch can uniform arc movement. Before the formal welding, the welding torch is over welding seam 0.8-1.0mm, consistent with the level (can adjustable "adjusting bolt", carefully corrected, and tighten the lower mold).

Technical Specifications

This equipment is used for welding the outer longitudinal seam of the cylinder.

Workpiece material: carbon steel, stainless steel.

Weld joint form: butt joint. (Both guns have a swing function and can be controlled individually)

Diameter range:φ1500mmφ5000mm

Effective range of welding (including arc starting plate, closing arc plate and test plate)L≤3700mm

Effective range of welding (including arc starting plate, closing arc plate and test plate)

Welding seam form: butt welding seam, longitudinal seam needs to be fixed before welding (including arc starting plate and arc closing plate)

Welding method: deep penetration welding + argon arc welding + filler wire welding + swing.

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile

HANGZHOU LINAN XINRAN SOLAR EQUIPMENT  CO.,LTD.

We are suppliers of production lines and non-standard equipment, and we can adapt our equipments to the specific needs of our customers.We are the Manufacturer of fire extinguisher cylinder Production Line, own independent factory. We have been engaged in this business since 2004. Also, We have been export for India, Vietnam, Russia and finished more than 60 factories for different customers with abundant experience in this area. We work with India customer like TATA, V-guard group, honeywell etc. Besides, our engineers have rich experience in debugging machines abroad.

Why Choose Us?

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OEM/ODM capabilities
Competitive pricing & bulk discounts
Fast shipping & customs clearance support
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FAQ

Q: What is your Delivery Time?
A: LCL order/Sample order:10 days Full container order:15 days
 
Q: What is your Warranty Time?
A: 3 years.
 
Q: Can you accept OEM?
A: Of course!
 
Q: What is your Payment Term?
A: We accept T/T or L/C at sight,Western Union,MoneyGram,Paypal.
 
Q: What is your MOQ?
A: 1 sets.
 
Q: What is your Packing?
A: Carton container.
 
Q: What is your FOB Port?
A: We accept FOB SHANGHAI etc.
 
Q: What is your Monthly Production Capacity?
A: 5000 Pieces.
 
Q: What is your Shipping Term?
A: By Sea/Air
 
Q: I don't know how to use after i receive or i have problem during use, how to do?
A: We can provide team viewer/Whatsapp/Email/Phone/Skype with cam till all of your problems finished.We can also provide door service if you need.