Composition of pressurized solar water heater production line
1.Hydraulic discharge leveling,and count cut to length,shearing,strack yards laminating unit(plate)
2.High precision shearing machine
3.CNC punch press feed system
4.Automatic tig welding machine
5.Three kun rolling machine
6. Inner tank tube hole flatting machine
7.Pneumatic automatic inner tank strenght machine
8.Pneumatic automatic inner tank flanging machine (not include transfer line)
9. Hose nipple welding machine
10. Pneumatic pulses welding machine11.automatic leakage checking machine
11.Automatic leakage checking machine
12.160T Four-column hydraulic press machine
13.Hydraulic bending machine
14.Pneumatic automatic outer tank sewing machine -open type
15.Automatic tank edge teething machine (not include transfer line)
16.Puf machine-hydraulic pressure(with extra gun, spare parts & 10 miter pipe)
17.Multi-function automatic foam machine
1. High precision shearing machine of Solar Water Heater Production Line
The euipment of Solar Water Heater Production Line is used for material straight shearing work in the industry of solar water tank, machinery, electrical machine, hardware, car, stainless steel, etc. The tool of equipment is welder by steel plate, and high intensity, light weight and high shear precision are its characteristcs. The equipment of pressure material owns high and unform pressure plate force. It use non-metallic material pressure claws, low noise, and is not crushed workpiece. Meanwhile, the pressur material force has a function of balance, to make the machine working smoothly.
I: Technical parameters and requirements
1.shearing material:4*2500mm 2.shearing material :≤2.5mm 3.Rated power:7.5KVA 4.Rated voltage:380VAC 50HZ 5. weight:4600KG
Performance:
25ton punching machine
I,c-type double frame fuselage, the machine by advanced tempering treatment, eliminate stress, to ensure the machine accuracy of the long-term stability, maximum limit increases the machine tool and mold die life
II, the advanced mold structure, make plank of blunt turn, extension, flatten easier to implement process requirements
III, to the positioning structure turntable, effectively improve the accuracy of the turntable and life, have6, 8, 10, 12 and so on the different work station can chose.
IV, using international standards nc code programming, to run automatically or manually move, the simulation of operation, emergency stop, fault the automatic alarm.
3. CNC punch press feed system of Solar Water Heater Production Line
The equipment of Solar Water Heater Production Line uses a 7.5-inch touch color screen operation and PCL control system. The operation is simpler, safe, efficient, save materials, easy to operation and maintenance, etc. It also can greatly improve production efficiency, and the rate of saving materials reach to 5%-3% , reduce labor intensity, own a fundamental guarantee for the operation safety of workers. The type of high-technical machine have more functions such as automatic programming, analog processing, intelligent
optimization design and so on. It can be used by matching different specifications punch machine such as 25T.
I : Technical parameters and requirements
- adopt Taiwan sets of high precision servo motor and PLC programming, touch screen.
- the deep throat 25T punch grinder.
- the ball screw, guide the Taiwan won, punching spacing stepless is adjustable
- working mesa longitudinal effective length is 3200mm, transverse effective length is 1250mm.
- CNC moving workbench rated power: 2KW
- a panel of the brush
- the mesa is equipped with two clip materials pneumatic head.
- punching spacing accumulative total control error in 1mm inside.
- rack with steel plate tailor-welded and into.
- the pneumatic components manufactured by the guest's brand.
4.Automatic tig welding machine of Solar Water Heater Production Line
The series of Open type automatic TIG welding machine of Solar Water Heater Production Line can can implement automatic welding of metal materials such as stainless steel, cold rolled sheets, aluminum and so on. This equipment is without deformation during working , without grain boundary corrosion, high welding speed, good quality and high degree of automation. It is also the ideal special equipment of welding for the industry of solar water heater, electric water heater, stainless steel products, metal bellows, etc.
I.Performance describe:
One:running conditions 1.Barrel diameter:310-800mm
2.Workpiece thickness:0.31-0.5mm 3.Maximum barrel length:L=2500mm 4.Material: stainless steel gavalized steel II:Machine configuration
1.L2500mmlongitudinal seam welding machine(ncluding: the cooling article copper welding car electric control system).
2.WSM-160D inverter, and pulse, digital welder 1 set
3.automatic welding torch 1 set
4.with protection system, water cycle cooling system.
5.transmission parts is the top of the Taiwan silver linear guide.
6, all electrical programm is imported.
7.divided into domestic CHNT electrical appliances.
8.electrical parts warranty period of one year.
9.pneumatic components for the Airtac.
III:Technical parameters, requirements
- rated voltage: 220 VAC frequency 50 HZ
- the power rating: 5.5 KVA
- welding seam straight length: 2500 mm
- welding seam thickness straight effective: 0.31-- 1.2 mm 5.the welding diameter: 310-800 mm
- compressed air: 0.45 Mpa
- welding speed: stepless continuous adjustable
- welding quality: one-side welding, double forming, weld plane, even and bright is strictly prohibited, partial welding, porosity appear welding leakage, oxidation slag etc.
- shear linear error is not more than 0.03 mm/m, connecting the noodles is burr, welding seam of seamless straightness shall not be longer than 0.05 mm/m
5. Three kun rolling machine of Solar Water Heater Production Line
The open type automatic up and down three-kun rolling machine of Solar Water Heater Production Line is apply to metal sheet such as stainless steel, cold (hot)-rolled sheet, aluminum alloy and galvanized. The thickness of rolling is 1.0-3.0mm, and product can take out from the end of the machine. The machine works very fast, safe, convenient, and low technical require for workers.It is the indispensable special equipment for industry of manufacture tank, electric water heater, solar water heater and all sorts of round containers' molding.
1.diameter:Φ=310~800mm
2.workpiece thickness:δ≤2.5mm
3. maximum barrel length: L=2500mm
4.Material :stainless steel,galvanized steel
5.Rated voltage:380VAC 50HZ
6.Rated power:5.5KVA
7.Compressed air pressure :0.45Mpa
8.Electric part warranty period one year.
9.Pneumatic element: pneumatic element made by AIRTAC
9. Hose nipple welding machine of Solar Water Heater Production Line
The equipment of Solar Water Heater Production Line is suitable for automatic welding of solar water heater, the cover of solar water heater, the inlet and outlet pipe of inner water tank, hose nipper welding, electric heater connector and enamel tank inlet and outlet pipe. It has a function of continuous welding and automatic positioning of exhaust welding. Welding pool and beautiful, high efficiency, low cost make it becomes the ideal equipment of manufacuture tank industry, the solar energy water heater, electric water heater industry.
I :working condition
Tank diameter: 310-800 mm
The thickness of work piece: ≤1.0mm 3.Materials: stainless steel , galvanized steel II: configuration
1, KR-350 welding machine and wire device
2, automatic welding torch 1 set.
3, have water cycle cooling system.
4, transmission parts for the top of the Taiwan silver linear guide. 5, electrical programming to all the imported.
6, divided into domesticCHNT or renmin electrical appliances. 7, electrical parts warranty period of one year.
8, pneumatic components is for the Airtac.
III, technical parameters
1.Rated voltage: 380 VAC50HZ
2.power rating: 18KVA
3.Compressed air: 0.45 Mpa
4.Cooling water: tap water or small water pump
5.Special advantages: weld pool and beautiful, high efficiency, low cost, is the ideal equipment of bucket of industry, the solar energy water heater,
6.electric water heater industry
7.random distribution of three sets of mould in the specified specifications
12.160T Four-column hydraulic press machine of Solar Water Heater Production Line
IIMain technical parameters
1:Nominal force 1600KN
2:Return force 320KN
3 : Maximum Punch 400KN
4:Maximum return force 260KN
5: Maximum working pressure liquid 25MPa
6: Slide stroke 700mm
7: Maximum Ejector strok e 200mm
8: Maximum distance from the work surface slider 1000mm
9: Slider speed Under fast 120mm/s Work 6-20mm/s Return trip 100mm/s
10: Effective area of work surface (front left and right *) 1000MM*800MM
11:Motor Power 11KW
II:Structural features:
1:Host structure for the three beam four-post:
2:With a jog, semi-automatic, scheduled process, the process of constant pressure mode.
3:With independent electrical control system, centralized button operation.
4:The use of controlled electrical relay.
5:The main oil used cartridge valve.
6:Pump inlet to increase the oil filter. III:The main process action.
1: The machine has a "jog, semi-automatic" two way process 2:Semi-automatic process by:
Rapid slide down - slow down the pressure slider - slider holding pressure - relief - the slider return - top of the cylinder to move the top - the top of the stop (manual take Pei) - return the cylinder to move the top - manual feed - hands button to enter the next cycle.
IIII:Four: the main components
Three beams HT250 castings, columns, piston rod 45 #, IF surface hardening, forging cylinder 45 #
IV: machine safety measures:
1: The machine's security and technical conditions in line with China's national mandatory standards GB/T5226.1-2008 and relevant national standards. When the safety standards and technical specifications of the other standards are in conflict, safety has priority.
2: The hydraulic system with overload protection to prevent high pressure and other factors of insecurity.
3: The equipment noise standards in line with JB9967-1999.
4: a reliable electrical system grounding and motor overload, short circuit protection.
5: machine operation and emergency stop button with both hands.
6: This machine is used in oil machine oil (or hydraulic oil), non-toxic substances. Recyclable, no pollution to the environment.
13.Hydraulic bending machine of Solar Water Heater Production Line
This machine of Solar Water Heater Production Line is the special equipment for bending material .and slider working just work one time to direclty finish bending material. Through bending many times and changing different shapes of upper or lower moles, all kinds of complicated bending can be done.
I: Technical parameters and requirements
1,type:WC67Y-100/2500
2,Nomal force:1000KN
3,work table height:2500mm
4,Distance between the pillar:2490mm
5,deep throat:250mm
6,ram stroke:100mm
7,maximum open up height:370mm
8,The slider travel adjustment distance:100mm
9,main motor power:5.5 KW
10,overall dimension:3300×1725×2300mm
II,main electrical components configuration
1,shanghai kangting electromechanical company oil pump 2,nantong hengli electrical machinery plant electromotor 3,shanghai hydraulic part factory --hydraulic system
4,nantong mingsheng company hydro-cylinder 5,nantong jiujiu company mould die
6,suzhou Siemenscompany main electrical equipment 7,Japan huaerka sealing element
8,shanghai baogang group
III, the equipment subject: whole steel welding structure, eliminate stress vibration, high mechanical strength, good rigidity; The hydraulic transmission, smooth and reliable; Mechanical stop piece, twisted axis synchronization, high precision; Block material after distance, slide the street on process using electric adjustment, manual trimming device.
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