High Speed Rotary Disc Automatic Slitting Line for Thick Plate

• Customization: Available
• Application: Machinery&Hardware
• Type: High-Speed Slitting Machine
• Model NO.: EN 0.5-3X1600mm
• Work Method: Round Knife Cutting
• Structure: Guide Roller Part
• Packaging: Case
• Classification: Stainless Steel Slitting Machine
• Applicable Process: Stainless Steel
• Suitable Substrates: Stainless Steel
• Packaging Material: Stainless Steel
• Coil Weight (Max): Less Than 20t
• Feed-in Direction: From Right to Left
• Coil O.D. (Max): ≤Φ1800mm
• Coil I.D: Φ508mm
• Coil Width: 300-1500mm
• Coil Material: Stainless Steel
• Transport Package: Container
• Specification: 28M× 9M
• Trademark: ENSOURCE
• Origin: China
• HS Code: 8401200000
• Production Capacity: 500/Year

Product Description

HIGH-SPEED STAINLESS STEEL SLITTING MACHINE LINE


Specification
&
Parameter
                    
 

 

• :Coil main specification

1. Coil material: Stainless steel.
2. Coil thickness:0.3~3.0mm..
3. Coil width:300~1500mm.
4. Coil I.D.:Φ508mm.Φ610mm(With Cover).
5. Coil O.D. (max) :≤Φ1800mm.
6. Coil weight (max):≤20T.
7. () Line total area (about):28M×9M.
8. :.Feed-in direction:From right to left.

• Equipment composition:

Paper machine-Hydraulic Uncoiler Car-Hydraulic Uncoiler- Hydraulic bracket-Feeding guide plate-,Pinch roller with Coil head cutting machine-Front looping table-)()Side guiding (laminating device)-Disc shear-Curling machine-Back looping table-Tension table-Coil divided shearing machine-Recoiler-Hydraulic bracket-Hydraulic recoiler Car-Hydraulic Station System-Electrical Control System,Pneumatic System

• :Slitter main specification

1. :

1. :,,.

Operation function: use for collecting packing paper in coil.When need collection paper, put paper tube and turn over several circle.

1. :.,.

Structure : double saddle steel welded .Controlled by torque motor.

1. :Hydraulic Uncoiler Car/

1. :.Structure:Steel welded.
2. :.Type:Driven by 4 wheels.
3. :.Transmission power:Gear reduced motor.
4. :.Lifting power:Hydraulic oil cylinder.
5. :20T.Max loading weight:20T

1. :Hydraulic decoiler

1. ,,,,37KW.Form by bracket,guide seat,hydraulic expanding axis ,hydraulic oil cylinder ,37KW D.C. motor and so on.
2. :4.,.Axis structure: form by 4 pieces of wedge slider.Reel is hydraulic powered and expands coil.
3. ,,..Decoiler has DC motor so that it could decoil with pinching machine, and avoid spreading because of rotated inertia. Decoiler uses pneumatic disc type brake to work with follow-up machine line speed and have fast brake when outage.
4. ,,,..Decoiler has fixed pressing fitting, pressing wheel  has PU notch so that convenient to pull out packing band and decoil.Pressing wheel is controlled by oil cylinder to lift.
5. Expanding range:Φ470mm~Φ530mm.

1. Hydraulic bracket:
   1. :.Structure:steel welded.
   2. :.Bracket power:Hydraulic cylinder.
2. Feeding guide plate:

1. .Form by flexible feeding guide plate with driving cylinder.
2. ,.,.,.Assist decoiling and sending material so the head of coil could enter into pinching machine.Guiding plate extends and lifts to a suitable place,guiding head of coil. Plate lifting, stretching is driven by oil cylinder.

1. ,:Pinch roller with Coil head cutting machine

1. : ,.Structure and type:Pair roller pinching, steel welded.
2. pair rollers size:Ø250mm×1600mm,2pcs. Roller surface with PU.
3. :.pressing type:driven by hydraulic oil cylinder
4. :37KW,.Driving power:37KW D.C. motor,and gear box.
5. :,,,,,.Structure: form by wallboard,upper and down tool apron and blade,gap adjusting mechanism,synchronous shaft,synchronous gear,hydraulic oil cylinder and so on.

1. :Front looping table
   1. :..Type:steel plate welded with channel.Oil cylinder controls platform upper and down.
2. :Side Guide(laminating device)

1. :,,,.Structure:form by vertical guiding roller,slider,width adjusting mechanism,pinch roller and transmission mechanism.
2. :Φ70×170mm,6,,.Vertical roller size:Φ70×170mm,6 pieces,surface quenching,chrome-plate.
3. Pinch roller size:Φ180×1600mm. Roller surface with PU.
4. :.Pinch roller lifting power:Hydraulic oil cylinder.
5. :.Pinch roller power:Gar reduced motor
6. :.Deviation-rectify adjustment:Single side manual adjusting with two rods.
7. :300~1500mm.Adjusting range:300~1500mm
8. ,.

Covering membrane to coil according to request, complete by two-pinching rollers pressing when covering

1. ,.

Laminating fitting is use special unfolded roller with pinching rollers. It could let membrane cover on steel plate uniformly.

1. Disc shear:

1. :,,,,,.Structure and type:form by arch,upper arbor lifting worm wheel box,gear reduced motor ,universal coupling,machine base,power gear box and so on.
2. :Φ220×1600mm().Shearing axis size:Φ220×1600mm(blade installation place).
3. :42CrMo,.Shearing axis material:42CrMo,intermediate frequency quenching.
4. :90kw.Shearing power:90kw DC motor.
5. :.Shearing pressing power:Gear reduced motor.
6. :.Blade changing type:Hydraulic oil cylinder push back arch.
7. :0~150m/min.Shearing speed:0~150m/min adjustable.
8. :Φ220×Φ350×10mm.Blade size:Φ220×Φ350×10mm,10pcs.
9. Blade shim size:Φ220×Φ260mm.
10. :<1mm  25 ,3mm 5.

       Slitting strip quantity: <1mm 25PCS, 3mm 5PCS.

1. :Curling machine:

1. :.,,,;,.Type:rotating disc type.Form by motor,helical worm geared reducer,rotating disc,base and so on;Infinitive speed to make same with disc shear.
2. Curling speed:0~150mm/min.
3. Recoil disc size:Φ365×600mm.
4. :3-10mm.Edge wire width:3-10mm single side.
5. :.Recoil disc power:AC Motor with helical worm geared reducer.
6. :.Material removal type:Oil cylinder push recoil disc contraction.

1. :Back looping table:

1. :..Type:steel plate welded with channel.Controlled by oil cylinder to lift.

1. :Tension table

1. :,,.Function:front separator separates the coil in recoiler in advance,at the same time coil bring back strain,so that it is convenient to recoil tight.
2. :,,,,.Structure:Form by arch, upper and down tension plate, synchronous shaft, oil cylinder, base and so on.
3. Pre-feeding axis size:Φ100×1700mm.
4. :Φ200×3mm,65Mn,.Pre-feeding slice size and material:Φ200×3mm,65Mn, quenching treatment.
5. :,.Tension Controlling:Oil cylinder pressing type tension fitting, press through hydraulic decompressed valve.

1. Coil divided shearing machine:

1. :.,.,,,.

Function: shearing coil to reach dividing function according to need. When it reaches the length of strips, manual operation button controls shearing and driving cylinder to cut coil. After divided shearing, it has device of speed and length measurement, offers signal to control machine line speed, and show on the screen of controlling table, provide a basis for dividing coils.

1. :,,,,,,.
   Coil divided shearing structure: hydraulic upper shearing type. form by wallboard,upper and down tool apron and blade,gap adjusting mechanism,synchronous shaft,synchronous gear,hydraulic oil cylinder and so on.
2. :Ø400×1700mm,.Balanced measuring roller size:Ø400×1700mm,chromeplate .

1. :Recoiler

1. :,,,..,..Function:separate the slitted coil and recoil,reel use DC adjusted motor to drive rotating.Clamping block is hydraulic expanding structure.Hydraulic cantilever type coil separator could enlarge when rise ,could press tightly all the time.Have pneumatic fast-brake fitting.
2. ::,,,.Structure:cantilever type coil separator: form by cantilever, separator slice, separator distance sleeve and separator axis.Oil cylinder offers power to lift.
   1. :,.Coil rolling machine:form by motor,reduced box and reel.
   2. Rolling I.D.:Φ508mm.
   3. :20T(MAX).Rolling weight:20T (MAX).
   4. :.Rolling type:Upper-rolling.
   5. :.Clamping block:Oil cylinder expanding fitting.
   6. :144KW.Driving power:144KW DC motor.
3. :0~150m/min.Rolling speed:0~150m/min adjustable.
4. :.

Pushing material fitting: push by hydraulic cylinder and two assistant pushing rods.

1. :Hydraulic recoiler Car

1. :.Structure:Steel plate welded with channel.

 

1. :.Transmission power:Gear reduced motor.
2. :.Lifting power:Hydraulic oil cylinder.
3. : 20T.Max loading weight:20T.

1. :Hydraulic bracket

1. :.Structure:Steel welded.
2. :. Bracket power:Hydraulic cylinder.

1. Hydraulic Station System
   1. :,,.Summary:Hydraulic system is formed by hydraulic station and related pump,valve,pipes.
   2. :Specification
      1. Pressure:10Mpa
      2. Flow/:27L/min
      3. :N46

Working medium:N46 Antiwear hydraulic oil.

1. 1. 1. Gasoline tank capacity:500L
      2. Motor:7.5KW
2. Air pressure system:

1. :,,,.

   Summary:Form by air supple, air supple element, magnetic valve, and related pipes, cylinder

1. Specification/           

air pressure/        0.6~0.8Mpa
              Air-feeding quantity             1/min()
1 cube/min (under compressing condition)
             

1. :Electrical Control System/

       ,,320KW;:380V,50Hz.
One set of Electric cabinet,two sets of operation cabinet,machine installing capacity 320KW;power supple:380V,50Hz.
 

No.	Name	Place of origin
1	PLC	Taiwan Delta:DVP-(32EH)
2	() Man-machine interface(touch screen)	KunLun TongTai
3	Encoder	HAIDE ZSF6.215-102CW-1024BZ3K24F
4	DC controller	England Eurotherm:590C
5	Electric element	Schneider

 

6	DC speed governing motor	Pioneer motor
7	Gear Reducer Motor	Taiwan Tunglee
8	Key part bearing	Harbin bearing,Wafangdian bearing,LUOYANG bearing
9	gear box seal	Taiwan Speedy International Company
10	Hydraulic system element	Beijing Hydraulic Factory

 

1. Buyer preparing/

1. .Electricity master switch/
2. ,.Oil of gear box and hydraulic pressure/
3. . Air supple

Main Ancillary Products Producing Company

1. Manufacturing shop/Xng sn xut

1. 28.

Producing line length is about 28 meter.

1. :34()×10()×6().

Manufacturing shop area should be minimum: 34M (L)*10M (W)*6M (H)

1. 20.

You should have one set of crane which could load over 20T and other corollary equipments in manufacturing shop.