• Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
  • Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
  • Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
  • Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
  • Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
  • Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant

Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant

Type: Metal Enamel Coating Equipment
Application: Porcelain Spraying Equipment, Metal Spraying Equipment
Coating: Powder
Method Type: Automatic
Condition: New
Electricity Power: 450kw
Customization:
Gold Member Since 2017

Suppliers with verified business licenses

Manufacturer/Factory, Trading Company

Basic Info.

Compressed Air
1m3/Min
Product Capacity
10 PCS / Hour
Enamel Powder Coating Workpiece
Solar Water Heater Inner Tank
Workpiece Size
(360-480)X(1500-2500)mm
Workpiece Weight
Less Than 60kg
Air Supply Pressure
0.5-0.7MPa
Voltage
380/220V 50Hz
Transport Package
Steel Wire Fix Packing
Specification
Customized
Trademark
Ensource
Origin
China, Zhejiang
HS Code
8424300000
Production Capacity
100sets/Year

Product Description


Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant

I. Automatic Enamel Powder Coating Production Line Introduction
Provide a variety of enamel powder coating production lines with high automation, low energy consumption and low investment, including electric heating, gas, oil and other heating forms. The enamel powder coating line are widely used in barbecues, electric ovens, water heaters, and decorations. The enamel processing and production of building materials, heaters, environmental protection equipment accessories, daily-use enamels and various hardware products.

II. The General Layout for Automatic Enamel Powder Coating Machine as the Drawing Shown
Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
Build up of Full Automatic Enamel Powder Coating Equipment Production Line
Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant

1.Enamel inner tank single station inner tank coating machine
2.Enamel inner geyser drying furnace equipment
1)Furnace body
2)Heating system
3.Full automatic enamel inner barrel sintering furnace machinery
1)Furnace body equipment
2)Sintering heating system
3)Automatic seal door
4)High-temperature hot air curtain device
5)Fired hook and carriage
6)Heat sealing plate and track
4. Enamel inner tank coating sintered suspension conveyor system machinery
5. Automatic enamel inner tank powder coating production line electrical control system
1)Enamel Coating machine control system
2)Drying furnace temperature control system
3)Burning furnace temperature control system
4)Sealed door electrical control system
5)High temperature hot air curtain fan control system
6)Conveyor electrical control system (3 emergency stop switches)

III.Technical Parameters and Design Planning for automatic enamel powder coating machinery line
1)Enamel powder coating workpiece: solar water heater inner tank;
2)Workpiece size:¢(360-480)*(1500-2500)mm ;
3)Workpiece weight:≤60Kg;
4)Production capacity: 10 pcs / hour;
5)Enamel powder coating machine production process
No. Process Name Process Time(Min) Process Temperature(°C) Note
1 Feeding product     Manual
2 Roll out Single station   Off-line machinery
3 Cleaning through parts     Manual
4 dry 72 100-150 Work heat and electric heating
5 Retest      
6 Sintering 29 830~850 Electric heating
7 Cool down 29   Free cooling
8 Remove product     Manual
6)Factory requirements: The eave height is more than 5.5 meters, and the ventilation is good
7)Energy demand (approximate)
energy Energy consumption note
Electricity 450Kw 380(220)V/50Hz
Compressed air 1m3/min Air supply pressure:0.5-0.7Mpa

IV.Equipment Description and Specifications for automatic enamel powder coating production line
Description of Necessary Machine Unit
1. Enamel inner tank single station inner tank coating machine
1.1 Machine Photo
Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
1.2 Machine Introduction
 The Enamel inner tank single station inner tank coating machine is controlled by a PLC machine. Coating one inner tank is about 6 minutes.  The workpiece is manually loaded and unloaded by an electric hoist (prepared by customer).

1.3 Parameters of our Single station inner tank coating machinery
1)Roll boring workpiece size:φ360-480×1500-2900mm
2)Feeding pump: metal diaphragm pump
3)Slewing mechanism: driven by speed regulating
4)Swing mechanism: cylinder lift
5)Receiving box: 1.2mm thick stainless steel plate
6)Frame: section steel
7)Opening bucket: 1.5mm thick sus304,200L, 0.6m above the ground
8)Open bucket stand: section steel
9)Stirrer: pneumatic stirrer

2. Enamel Powder Coating Production line of Drying furnace equipment
2.1 Dry furnace machine photo
Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
2.2 Dry furnace machine Machine Introduction
The inner tank porcelain enamel drying furnace adopts an integrated structure with the sintering furnace, so that the waste heat can be fully utilized to save energy. When the workpiece enters the furnace, Each group of 4 workpieces operates in a rhythmic manner; the hot air at the bottom blows the tube into the gallbladder to dry the enamel, and the heating power is about 60KW.

2.3 Parameters of our Drying furnace equipment
2.3.1 Furnace body
1)Structural form: adopt straight-through structure
2)Inner wall size: L × W × H = 12 × 2.7 × 4.25 (m)
3)Inner wall plate: 1mm thick galvanized sheet
4)Outer panel: 1mm thick color steel plate, shallow ribbed appearance
5)Thermal insulation layer: 150mm thick rock wool (120K)
6)Column and stand: adopt 100 × 100, 10 # channel steel
7)Exhaust gas exhaust pipe: set on the top of furnace body and furnace mouth

2.3.2 Heating system
1)Adopt electric heating and residual heat of workpiece heating.
2)Electric heating: metal heating tube
3)Heat exchange indoor wall plate: 1.0mm thick stainless steel plate
4)Heat exchange outdoor wall panel: 1.0mm thick ordinary steel plate
5)120mm thick aluminum silicate fiber cotton for insulation layer
6)Hot air circulation fan: water-cooled with insulation.
7)Hot air pipe and mouthpiece: 1.0mm thick galvanized sheet, adjustable air volume

3. Full Automatic Enamel Powder Coating Line Sintering furnace machine

Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
3.1 Sintering Furnace Machine Introduction
The firing furnace has a straight-through structure, and the installed power of the firing furnace is about 360KW. The maximum firing temperature is 860 ºC and is controlled by silicon, the temperature uniformity in the furnace is ± 10 ºC in the workpiece area.

3.2 Parameters of our Sintering furnace
3.2.1 Furnace body
1)Intermittent furnace with open door
2)Inner wall size: L × W × H = 5.0 × 1.2 × 3.1 (m)
3)Frame: made of profiled steel, steel mesh and sheet
4)Side and top materials: aluminum silicate cotton, rock wool, high temperature adhesive
5)Bottom heat-resistant insulation material: high-strength insulation brick, refractory mud, etc.
6)Outer siding: 50mm thick rock wool sandwich color steel plate

3.2.2 Sintering heating system
The firing furnace adopts the resistance band heating form. The chromium-nickel resistance band is arranged inside the furnace and divided into several groups. Each group has a separate proportional temperature control to make the temperature in the furnace uniform. Maximum temperature: 870 °C

3.2.3 Automatic seal door
1)Door body: same as furnace body
2)Door opening mode: Automatically open and close the door according to the cycle time

3.2.4 High-temperature hot air curtain device
1)Hot air curtain motor: 2.2KW motor
2)Hot air curtain material: heat-resistant stainless steel

3.2.5 Fired hook and carriage
High temperature resistant alloy steel

3.2.6 Heat sealing plate and track
1)Heat sealing plate track: cast heat-resistant stainless steel material
2)Heat-sealing plate: 3mm heat-resistant stainless steel plate

4. Enamel inner tank coating sintered suspension conveyor system machinery

Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant4.1 Equipment Introduction
The conveyor adopts WT3 suspension conveyor with a length of 67 meters. Every production beat have 6 inner tank. The beat interval is about 4.1 meters, and the hanging distance of every inner tank is about 0.61 meters. The suspension chain is 100KG in weight, and the workpiece is suspended on the conveyor and linked with the firing furnace.

4.2 Parameters of Sintered suspension conveyor system
1)Using WT3 suspension conveyor
2)Chain pitch: 3 inch die forged chain
3)Guide rail: 8 # I-shaped steel rail
4)Swivel wheel device
5)Driving device: 2.2Kw, electromagnetic stepless speed regulation (0-2m / min)
6)Tensioning device: cast iron hammer tensioning
7)Upright columns and brackets: Section steel

5. Automatic enamel inner tank powder coating production line electrical control system

1)Enamel Coating machine control system
2)Drying furnace temperature control system
3)Burning furnace temperature control system
4)Sealed door electrical control system
5)High temperature hot air curtain fan control system
6)Conveyor electrical control system (3 emergency stop switches)

V.Free Accessories List of Automatic enamel inner tank powder coating production line
NO. Name Unit Qty
1 Diaphragm pump seal ball and seat set 1
2 Turn over the cylinder seal set 1
3 Heat seal plate piece 5
4 Burning wire hook piece 5
5 Fan bearing set 2
6 Low temperature temperature control meter and probe  set 1
7 High temperature temperature control meter and probe set 1
8 Drying furnace heating element set 1
9 Sintering furnace heating resistor strip  m 5
10 Electrical control spare parts piece 5
11 Conveyor chain m 5
12 Carriage set 2

V. The list of automatic enamel inner tank powder coating production line
NO. Project name and specifications Qty
1 Single station inner tank coating machine 1set
  Roll boring workpiece size:φ360-480×1500-2900mm  
  Feeding pump: metal diaphragm pump 1set
  Slewing mechanism: driven by speed regulating motor 1set
  Swing mechanism: cylinder lift 1set
  Receiving box: 1.2mm thick stainless steel plate 1set
  Frame: section steel equipped
  Opening bucket: 1.5mm thick sus304,200L, 0.6m above the ground 1set
  Open bucket stand: section steel 1set
  Stirrer: pneumatic stirrer 1set
2 Drying furnace 1set
2.1 Furnace body  
  Structural form: adopt straight-through structure  
  Inner wall size: L × W × H = 12 × 2.7 × 4.25 (m) 1set
  Inner wall plate: 1mm thick galvanized sheet  
  Outer panel: 1mm thick color steel plate, shallow ribbed appearance  
  Thermal insulation layer: 150mm thick rock wool (120K)  
  Column and stand: adopt 100 × 100, 10 # channel steel 1set
  Exhaust gas exhaust pipe: set on the top of furnace body and furnace mouth 15m
2.2 Heating system 1set
  Adopt electric heating and residual heat of workpiece heating.  
  Electric heating: metal heating tube 60Kw
  Heat exchange indoor wall plate: 1.0mm thick stainless steel plate  
  Heat exchange outdoor wall panel: 1.0mm thick ordinary steel plate  
  120mm thick aluminum silicate fiber cotton for insulation layer  
  Hot air circulation fan: water-cooled with insulation. 1set
  Hot air pipe and mouthpiece: 1.0mm thick galvanized sheet, adjustable air volume 4set
3 Sintering furnace 1set
3.1 Furnace body  
  Intermittent furnace with open door  
  Inner wall size: L × W × H = 5.0 × 1.2 × 3.1 (m) 1set
  Frame: made of profiled steel, steel mesh and sheet  
  Side and top materials: aluminum silicate cotton, rock wool, high temperature adhesive  
  Bottom heat-resistant insulation material: high-strength insulation brick, refractory mud, etc.  
  Outer siding: 50mm thick rock wool sandwich color steel plate  
3.2 Sintering heating system 1set
  The firing furnace adopts the resistance band heating form. The chromium-nickel resistance band is arranged inside the furnace and divided into several groups. Each group has a separate proportional temperature control to make the temperature in the furnace uniform. Maximum temperature: 870 ° C 360Kw
3.3 Automatic seal door 2sets
  Door body: same as furnace body 2set
  Door opening mode: Automatically open and close the door according to the cycle time  
3.4 High-temperature hot air curtain device 2set
  Hot air curtain motor: 2.2KW motor 2set
  Hot air curtain material: heat-resistant stainless steel 2set
3.5 Fired hook and carriage 52set
  High temperature resistant alloy steel  
3.6 Heat sealing plate and track 1set
  Heat sealing plate track: cast heat-resistant stainless steel material 5.0m
  Heat-sealing plate: 3mm heat-resistant stainless steel plate 185set
4 Sintered suspension conveyor system 1set
  Using WT3 suspension conveyor  
  Chain pitch: 3 inch die forged chain 55m
  Guide rail: 8 # I-shaped steel rail 55m
  Swivel wheel device equiped
  Driving device: 2.2Kw, electromagnetic stepless speed regulation (0-2m / min) 1 set
  Tensioning device: cast iron hammer tensioning 1set
  Upright columns and brackets: Section steel 1set
5 Electrical control system 1set
5.1 Coating machine control system 1set
5.2 Drying furnace temperature control system 1set
5.3 Burning furnace temperature control system 4 set
5.4 Sealed door electrical control system 2 set
5.5 High temperature hot air curtain fan control system 2 set
5.6 Conveyor electrical control system (3 emergency stop switches) 1 set

V. Free Accessories List of Automatic 
NO. Name Unit Qty
1 Diaphragm pump seal ball and seat set 1
2 Turn over the cylinder seal set 1
3 Heat seal plate piece 5
4 Burning wire hook piece 5
5 Fan bearing set 2
6 Low temperature temperature control meter and probe  set 1
7 High temperature temperature control meter and probe set 1
8 Drying furnace heating element set 1
9 Sintering furnace heating resistor strip m 5
10 Electrical control spare parts piece 5
11 Conveyor chain m 5
12 Carriage set 2

VI. The Renderings of Drying Photos after Enamel
Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
VII. The Renderings of Sintering Photo after Enamel 
Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant
VIII. 
The Manufacturing and Quality of Automatic Enamel Powder Coating Production Line
The company has the largest manufacturing base in the industry and the most advanced and complete production equipment. It can independently manufacture a complete set of enamel production lines, from sheet metal, riveting, stamping, machining, powder spraying and painting to component inspection. Completed in the company, with advanced equipment including large-scale laser cutting machines, CNC shears, CNC bending machines, CNC turret punches, machining machines, automatic CNC welding equipment, automatic coating production lines, and a large number of testing instruments, thus Ensure the stable and reliable manufacturing accuracy of the product.

IX.
Installation Inspection and Service of Automatic Enamel Powder Coating Production Line
The company has a skilled, stable and dedicated team of technicians, with complete enamel production line testing equipment and instruments (including: imported high and low temperature furnace temperature trackers, coating testing equipment, salt spray testing machines, noise meters, anemometers, etc. ), has a complete after-sales service system, so that the reliability of the equipment in use has been fully guaranteed, and solve the customer's worries.

X.Engineering Services
The following fees are not included in the quote
(1) The cost items not listed in waste water and waste gas treatment equipment, air pressure equipment, laboratory equipment, etc .;
(2) Visa costs for installers, round trip travel expenses, room and board during installation.
(3) transportation costs;
(4) Delivery time: Design and manufacturing time: 90 work days;
(5) On-site installation and commissioning time × number of people: 40 days × 3 people;
(Customers provide main installation equipment, including welding machines, cutting machines, etc., and no less than 6 installation assistants)
(6) After-sales service: free warranty for one year (provide accessories).


XI.The Shipping Photo
Solar Water Heater Inner Tank Automatic Metal Steel Wet Enamel Line Powder Coating Plant




 

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