Basic info:
Model NO. |
EN source |
Number of rollers |
4 |
Roll length |
2050mm |
Diameter of the roller upper roller |
190mm |
Lower roller 160mm Side roller |
180mm |
Side roller |
180mm |
The smallest possible rolling diameter |
300mm |
Roll material |
Forged carbon steel with high tension, heat treatment, testing and identification |
Roller resistance |
R = 620~750 N/mm² |
The basic hardness of the roller Brinnel |
Brinell hardness = HB 180~230 |
·Note: all the machines of our company are customized. Please consult the salesman for specific parameters .
Product Description:
01Rolling Machine(Steel Roll Bending Machine)
The AUTO rolling machine is one of the important parts of the LNG production line.
The rolling machine adopts the four-roller structure with the upper roller as the main drive.
Its working principle is a combination of hydraulic and CNC rolling of sheet metal.
02Rolling machine(Steel Roll Bending Machine) Working principle
03Introduction to the work of the rolling machine(Steel Roll Bending Machine)
The machine adopts the four-roller structure with the upper roller as the main drive.
The metal equipment has the function of pre-bending the end of the plate. The metal sheet can be loaded at one time, and the plate end pre-bending and the roll forming of the workpiece can be completed without turning.
The upper working roller of this machine is the main driving roller. The lower roller and both sides of the roller adopt hydraulic transmission. The lifting displacement is controlled by the computer, automatic leveling, screen display, and the tilting and resetting of the turning bearing body to adopt hydraulic transmission. The tail of the upper roller Equipped with a balance mechanism to facilitate the unloading of the rolled workpiece and cylinder. Equipped with a mobile independent operating table, which can be moved and operated at any time, and the machine is equipped with a safety interlock device. The machine has a high technical level, high quality,complete functions, high precision, and easy operation. It is the most ideal model for rolling round, arc, and conical workpieces in industries such as energy, transportation, petroleum, chemical industry, boilers, shipbuilding, hydropower, and metal structures.
04Rolling Machine(Steel Roll Bending Machine)parameter
|
rolling machine parameters |
This machine is customized, the parameters are for reference only |
Roller |
Number of rollers |
4 |
Roll length |
2050mm |
The diameter of the roller |
upper roller |
190mm |
Lower roller |
180mm |
Side roller |
180mm |
The smallest possible rolling diameter |
30mm |
Roll material |
Forged carbon steel with high tension, heat treatment, testing and identification |
Roller resistance |
R = 620~750 N/mm² |
The basic hardness of the roller Brinnel |
Brinell hardness = HB 180~230 |
Roll hardness treatment |
induction hardening, up to 45~62HRC |
Drive |
Drive roller |
2 (upper and lower nip roller) |
Drive system |
2 independent hydraulic motors |
Maximum winding speed |
5m/min (efficient technology) |
Circumferential speed compensation is automatically completed by the hydraulic system without any power loss |
Electrical |
Installed power |
HP10 (8KW) energy-saving technology |
Power supply |
380V, 3 phase, 50HZ |
Side roller position 4 digits on the display screen, with an accuracy of 0.1mm |
The position of the lower roller is displayed digitally on the display screen with an accuracy of 0.1mm |
Move |
Roller guidance "Planetary guidance" (no friction, anti-oxidation, minimal lubrication), hydraulic pressure, overload protection system, unique patented design |
The movement of the roller is hydraulic, through the large-diameter hydraulic cylinder with a chrome-plated layer |
The clamping pressure of the plate can be preset by the operator on the control panel according to the thickness of the plate. When working, it can be automatically selecte by CNC and the pressure change can be monitored by CNC in real time. |
CNC |
The numerical control displays the position of the side rollers and memorizes them. Press the "Start" button through the keyboard, and the specific side rollers will automatically return to the previous memory position. (Different materials change the diameter and manually correct them to improve the result). With semi-automatic CNC, the operator must "start" each additional memory movement and move all the memory movements through the joystick. The rotation of the roller must always be manually triggered by the joystick. |
The numerical control determination can be used in manual mode, with higher accuracy than any manually controlled machine. |