Solar Water Heater Tank Making Produce Machinery Line for Pressurized Tank
1. Multi-functional automatic discharge, leveling, count length, shearing lamination unit(sheet)
This series of the production line is mainly composed of feeder, the leveling of open book drive, counting scale, membranae tectoria and cutting machine. The PLC controls the material from number one to number four, its regulation is arbitrary with the simple operation, accurate count, high shear precision, labor saving and time saving. The production line is the indispensable equipment in the solar industry and the tank industry, which is suitable for SUS304, mild steel plate, galvanized sheet, bead light board, etc.
1. Model:LPJZ-001
2.Rated voltage:380V
3. Rated Power:8KW
4.Processing plate thickness(mm):0.31-0.5
5. Processing plate Width(mm):0-1200
6. Shear length range: Adjustable
7.Leveling Accuracy(Mpa):1-2mm
8.Shear length and precision:0.5mm/M
Use delta PLC control system and servo motor drive, electric part is the CHNT electric, pneumatic element is AIRTAC. The electric part warranty period is one year.
2. High precision shearing machine
The euipment is used for material straight shearing work in the industry of solar water tank, machinery, electrical machine, hardware, car, stainless steel, etc. the tool of equipment is welder by steel plate, and high intensity, light weight and high shear precision are its characteristcs. The equipment of pressure material owns high and unform pressure plate force. It use non-metallic material pressure claws, low noise, and is not crushed workpiece. Meanwhile, the pressur material force has a function of balance, to make the machine working smoothly.
1.shearing material:4*3200mm
2.shearing material :≤2.5mm
3.Rated power:7.5KVA
4.Rated voltage:380VAC 50HZ
5 Net weight:4600KG
3. Moving work table- CNC punch press feed system
The equipment uses a 7.5-inch touch color screen operation and PCL control system. The operation is simpler, safe, efficient, save materials, easy to operation and maintenance, etc. It also can greatly improve production efficiency, and the rate of saving materials reach to 5%-3%,reduce labor intensity, own a fundamental guarantee for the operation safety of workers. The type of high-technical machine have more functions such as automatic programming, analog processing, intelligent optimization design and so on. It can be used by matching different specifications punch machine such as 16T,25T,40T.
1. adopt Taiwan sets of high precision servo motor and PLC programming, touch screen.
2. the deep throat 16T punch grinder.
3. the ball screw, guide the Taiwan won, punching spacing stepless is adjustable
4. working mesa longitudinal effective length is 3200mm, transverse effective length is 1250mm.
5. CNC moving workbench rated power: 2KW
6. a panel of the brush
7. the mesa is equipped with two clip materials pneumatic head.
8. punching spacing accumulative total control error in 1mm inside.
9. rack with steel plate tailor-welded and into.
10. the pneumatic components manufactured by the guest's brand.
4. Automatic tig welding machine- open type
The series of Open type automatic TIG welding machine can can implement automatic welding of metal materials such as stainless steel, cold rolled sheets, aluminum and so on. This equipment is without deformation during working , without grain boundary corrosion, high welding speed, good quality and high degree of automation. It is also the ideal special equipment of welding for the industry of solar water heater, electric water heater, stainless steel products, metal bellows, etc.
1.Barrel diameter:310-800mm
2.Workpiece thickness:0.31-0.5mm
3.Maximum barrel length:L=2500mm
4.Material: stainless steelgavalized steel
5. Hose nipper machine (linear rail)
The equipment is suitable for automatic welding of solar water heater, the cover of solar water heater, the inlet and outlet pipe of inner water tank, hose nipper welding, electric heater connector and enamel tank inlet and outlet pipe. It has a function of continuous welding and automatic positioning of exhaust welding. Welding pool and beautiful, high efficiency, low cost make it becomes the ideal equipment of manufacuture tank industry, the solar energy water heater, electric water heater industry.
1.Tank diameter: 310-800 mm
2.The thickness of work piece: ≤2.5mm
3.Materials: stainless steel , galvanized steel
4. Rated voltage: 380 VAC50HZ
5. power rating: 18KVA
6. Compressed air: 0.45 Mpa
7. Cooling water: tap water or small water pump
8. Special advantages: weld pool and beautiful, high efficiency, low cost, is the ideal equipment of bucket of industry, the solar energy water heater, electric water heater industry
9. random distribution of three sets of mould in the specified specifications
6. Hydraulic bending machine
This machine is the special equipment for bending material .and slider working just work one time to direclty finish bending material. Through bending many times and changing different shapes of upper or lower moles, all kinds of complicated bending can be done.
1. type:WC67Y-100/3200
2. Nomal force:1000KN
3. work table height:3200mm
4. Distance between the pillar:2490mm
5. deep throat:250mm
6. ram stroke:100mm
7. Pneumatic automatic outer tank sewing machine -open type
This equipment is suitable for the pressure tenon rocessing of the solar water heater industry and the coopery industry. It can docking press the fold stainless steel plate. The rolling plate and other boards into the needed shape one-time, can compact the tenon tank which has been coaked. One-time forming, fast speed, the flat tighten seam of the water tank and the beautiful appearance make it become the ideal equipment for all kinds of the thin tank shaped containers.
1. Tank diameter:310-600mm
2. Working thickness:≤2.5 mm
3. Maximum working length:L=3000mm
4. Material :pearl plate,aluminizing zinc,stainless steel,Fluorine titanium plate etc
8. Automatic tank edge teething machine
This machine adopts gear biting together, and it has advanced technology, beautiful shape, pyramid, high strength and high speed. He advanced property embodies that different diameters outer-barrels are available to be machined by one equipment, various material including SS plate, sheet zinc with aluminum plated, color plate etc being machined without mould replacement, which shall reduce the production costs. The whole process can realize the unmanned operation, equipped with feeding conveyor line, mechanical arm and output material line stochastically, which can really realize the batch production and save labor power, energy , and can improve efficacy several times. It is the essential product in the scale of industry enterprise.
1. Cylinder diameter : diameter 310-600mm
2. Working thickness: ≤2.5mm
3. The maximum cylinder length: L=3000mm
4.Grooving groove radius of ≤1.5mm(special specification like custom)
5. Material : pearl plate, galvanized, stainless steel , titanium ,etc…
9. Automatic leakage checking machine
This machine is the check leakage equipment of inner tank solar water heater. The frame of this equipment is welded by the square tube which size is 50*80*5mm. The water pool is made of 12mm of toughened glass adhesive together. Feeding material should manual. With the working of reduce speed electric machine, it can take the gear working up and down. The whole check process is finished only by using machine one time.
1. tank diameter: 310-600mm
2. workpiece thickness: ≤2.5mm
3. max tank length: L=3000mm
4. Rated voltage : 220VAC 50HZ
5. Rated power:1.5KVA
6. Compressed air: 0.45Mpa
10. Automatic three kun rolling machine
The open type automatic up and down three-kun rolling machine is apply to metal sheet such as stainless steel, cold (hot)-rolled sheet, aluminum alloy and galvanized. The thickness of rolling is 1.0-3.0mm, and product can take out from the end of the machine. The machine works very fast, safe, convenient, and low technical require for workers.It is the indispensable special equipment for industry of manufacture tank, electric water heater, solar water heater and all sorts of round containers' molding.
1.diameter:Φ=310~800mm
2.workpiece thickness:δ≤2.5mm
3. maximum barrel length: L=3000mm
4.Material :stainless steel,galvanized steel
5.Rated voltage:380VAC 50HZ
6.Rated power:5.5KVA
7.Compressed air pressure :0.45Mpa
8. Electric part warranty period one year.
9.Pneumatic element: pneumatic element made by AIRTAC
11. Air pressure automatic inner tank strength machine
The equipment is suitable for some industries of manufacture just like the solar water heater, the inner water tank and production of cooling-plate strengthen, it is easy to operation. This equipment is suitable for water tank of the workpiece diameter over 310mm, and length can be adjusted. The thickness of plate of equipment is under 1.5mm. Rolled steel can adjustable, especially the type C of rolled steel, and it can be positioning. This machine is not only the ideal choice, but also the essential equipment to strengthen the tank.
1.Barrel diameter: 310-800mm
2.Workpiece thickness:0.31-0.5mm
3.Maximum barrel length:L=2500mm
4.Rated voltage:380VAC 50HZ
5.Material :stainless steel,gavalized steel
12. Air pressure automatic inner tank flanging machine
This equipment can flanging for two sides of the water tank of solar water heater at the same time(flanging height: ≤8mm, it can be finished within 30 seconds ), flanging efficiency is high, quality is excellent and operate is easy. The whole process can realize the unmanned operation, equipped with feeding conveyor line, mechanical arm and output material line stochastically, which can really realize the batch production and save labor power, energy , and can improve efficacy several times. It is the essential product in the scale of industry enterprise.
1.Rated voltage:380VAC 50HZ
2.Barrel diameter:310-600mm
3.Workpiece thickness:0.31-0.5mm
4.Maximum barrel length:L=1500mm
5.Revers height≤8mm
6.Material :stainless steel,gavalized steel
13. Air pressure tank tube flatting machine
The machine is used for bending the two sides hole of solar water heater vacuum tube to make dabber respctively, and keep the vacuum tube in a plane, make the vacuum tube hole 2-3 points increased strength, in the operation not make the pipe hole deformation. It is a part of essential equipments in solar water heater manufacturing industry.
1.Tank diameter:310-600mm
2.Working thickness:≤2.5mm
3.Maximum working length:L=3000mm
4. Rated voltage:380VAC 50HZ
5.Material :pearl plate,aluminizing zinc,stainless steel,Fluorine titanium plate etc
14. Pneumatic pulses welding machine
The equipment can seam welding of stainless steel and carton steel. It can adjust welding time, current size, welding speed and pressure time, etc. this machine has a function of "automatic stop welding", it can control time.
1.mode:FIN-35KVA
2.rated capacity:35KVA
3.secondary voltage adjustable range:2.0V-3.8V
4.Rated duty cycle:75%
5.The maximum welding thickness:0.31-0.5mm
6.Welding speed:Continuous adjustable stepless
7.Compressed air pressure(Mpa):0.45
8.Electric part warranty period one year.
9.Pneumatic element:pneumatic element made by AIRTAC
10.The device automatic turning etc characteristic
15. Puf machine
1. Ratio of raw material: 1:1 fixed
2. Viscosity range of raw materials: 200-1000CPS(under the operation temperature)
3. Output quantity of raw materials: 4-8 Kg/min
4. Operating temperature: 0ºC-65ºC
5. Cleaning style of spray gun: high-pressure mechanical cleaning
6. Drive mode: hydraulic drive
7. Maximum system pressure: 21Mpa
8. Working hydraulic pressure: 6-8Mpa
9. Power: three phase 380V 50HZ 20A
10. Power of raw material heater: 1250Wx2
11. Length of heating and insulation pipe: 8000mm
12. Overall dimension: 8000mmx800mmx1200mm
13. Shipping weight: 260kg
16. Pneumatic automatic locking machine
This equipment is a new-type occlusion device for occluding tank unwedded. It uses belt transmission, and has advanced technology and elegant shape. Besides, the occlusion is regular, and its strength and speed are high. It allows processing barrel of different diameters in just one machine, so production costs can be greatly reduced.
1.Cylinder diameter :diameter 310-600mm
2.Working thickness:0.31-0.5mm
3.The maximum cylinder length:L=3000mm
4.Grooving groove radius of ≤1.5mm(special specification like custom)
5.Material : pearl plate, galvanized, stainless steel , titanium ,etc…
17. Automatic packing and cleaning line
The machine adopts Taiwan delta PLC control, can field adjustable, ensure that special flow operation of packing speed. More can adapt different quality packaging tapes, strapping speed, each only about 2.2 seconds. Avoid put oil, mechanical durable, simple operation. To adjust the tightness of rewinding, can satisfy all sorts of the reasonable strapping, will never fall off. The host can 24 hours of continuous use. Bundle of covering with placed in the lateral, change take easy. Use conveyor design automation strapping system.
1. Voltage/power:380V 50/60HZ 1.2KW
2. Package size:W100-800*H30-570mm
3. Tie up speed:2.2sec/Strap
4. PP ribbon width:9-14 mm
5. Weight :280kg
6. Over dimension:1900*650*1750 mm
7. Electric parts ,CHNT
8. Maintenance time : one year
9. Pneumatic components is AIRTAC
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