Customization: | Available |
---|---|
Concentrating: | No |
Working Temperature Range: | Medium Temperature |
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Audited by an independent third-party inspection agency
I. Design parameters and specifications
1).Product type: Electric Water Heater tank
2). Plate size:L×W×H=600×500×2.0(mm);Cover size:D×H=320×170(mm)
3).Output:100 Set/ Hr(60L single bile)
4).Conveying mode: stainless steel plane conveying;
5).Standard transmission line speed:0.7 m/min, stepless speed regulation: 0.5-1.5 m/min;
6). Heating method:
The electric heating tube is used to centralize heating to assist hot air circulation in the oven.
The pretreatment tank liquid is heated directly by stainless steel heating tube.
Process flow:
No. |
Process name |
Process time (Min) |
Process temperature(ºC |
Remark |
1 |
Pre-Degreasing |
60 |
40~50 |
Electric heating |
2 |
Degreasing |
120 |
40~50 |
Electric heating |
3 |
Washing1# |
60 |
/ |
/ |
4 |
Washing2# |
60 |
/ |
/ |
5 |
Blow water |
/ |
Compressed air |
/ |
6 |
Drying |
480 |
120~150 |
Electric heating |
7 |
Cooling |
120 |
/ |
Fan |
8 |
Unload |
|
/ |
Manual |
II. Equipment Specifications, Types and Budget Tables
No. |
Name |
Specifications and models |
Qty |
Unit |
1 |
Pretreatment equipment |
|
1 |
set |
1.1 |
Tank |
|
1 |
set |
1.1.1 |
Pre-Degreasing |
|
1 |
set |
|
Size of inner : |
L×W×H=2.2×0.7×0.5(m) |
|
|
|
Inner wall |
1.5mm thick SUS201 stainless steel plate |
|
|
|
Heat preservation layer |
50mm thick, rock wool |
|
|
|
Out Wall |
0.8mm thick SUS201 stainless steel plate |
|
|
|
Cover |
0.8mm thick SUS201 stainless steel plate |
|
|
|
Skeleton and column |
Section steel |
|
|
|
Overflow pipe |
1.5 inch stainless steel pipe |
|
|
|
Drainage pipe, ball valve |
2 inch stainless steel pipe |
|
|
|
Filter net |
Stainless steel material, 60 meshes |
2 |
layer |
|
Electric heating tube |
Stainless steel heating pipe |
25 |
KW |
1.1.2 |
Degreasing |
|
1 |
set |
|
Size of inner : |
L×W×H=2.2×1.4×0.5(m) |
|
|
|
Inner wall |
1.5mm thick SUS201 stainless steel plate |
|
|
|
Heat preservation layer |
50mm thick, rock wool |
|
|
|
Out Wall |
0.8mm thick SUS201 stainless steel plate |
|
|
|
Cover |
0.8mm thick SUS201 stainless steel plate |
|
|
|
Skeleton and column |
Section steel |
|
|
|
Overflow pipe |
1.5 inch stainless steel pipe |
|
|
|
Drainage pipe, ball valve |
2 inch stainless steel pipe |
|
|
|
Filter net |
Stainless steel material, 60 meshes |
2 |
layer |
|
Electric heating tube |
Stainless steel heating pipe |
45 |
KW |
1.1.3 |
Washing1-2# |
Each Including: |
2 |
set |
|
Size of inner : |
L×W×H=2.2×0.7×0.5(m) |
|
|
|
Inner wall |
1.5mm thick SUS201 stainless steel plate |
|
|
|
Skeleton and column |
Section steel |
|
|
|
Overflow pipe |
1.5 inch stainless steel pipe |
|
|
|
Drainage pipe, ball valve |
2 inch stainless steel pipe |
|
|
|
Filter net |
Stainless steel material, 60 meshes |
2 |
layer |
1.2 |
Sprinkling System |
|
4 |
set |
1.2.1 |
Pre-Degreasing |
|
1 |
set |
|
Pump |
2 in. Carbon steel pipe pump , 1.5Kw |
1 |
set |
|
Seal ring |
Vulnerable parts |
|
|
|
Main pipe |
2.5 inch galvanized pipe |
1 |
set |
|
Manifold pipe |
1 inch galvanized pipe |
5 |
Row |
|
Nozzle |
Fast-loading universal plastic nozzle |
70 |
pi |
|
ball valve |
2.5 inch ordinary ball valve |
1 |
set |
1.2.2 |
Degreasing |
|
1 |
set |
|
Pump |
2.5 in. Carbon steel pipe pump , 4Kw |
1 |
set |
|
Seal ring |
Vulnerable parts |
|
|
|
Main pipe |
2.5 inch galvanized pipe |
1 |
set |
|
Manifold pipe |
1 inch galvanized pipe |
7 |
Row |
|
Nozzle |
Fast-loading universal plastic nozzle |
98 |
pi |
|
ball valve |
2.5 inch ordinary ball valve |
1 |
set |
1.2.3 |
Washing1-2# |
Each Including: |
2 |
set |
|
Pump |
2 in. Carbon steel pipe pump , 1.5Kw |
1 |
set |
|
Seal ring |
Vulnerable parts |
|
|
|
Main pipe |
2 inch galvanized pipe |
1 |
set |
|
Manifold pipe |
1 inch galvanized pipe |
5 |
Row |
|
Nozzle |
Fast-loading universal plastic nozzle |
70 |
pi |
|
ball valve |
2.5 inch ordinary ball valve |
1 |
set |
1.3 |
Sprinkling Room |
|
1 |
set |
|
Size of inner : |
L×W×H=12×2.0×0.7(m) |
|
|
|
Inner wall |
1.2mm thick SUS201 stainless steel plate |
|
|
|
Top wall |
1.2mm thick SUS201 stainless steel plate |
|
|
|
structure |
Adopt Cover plate structure, convenient maintenance |
|
|
|
Floor |
1.5mm thick SUS201 stainless steel plate |
|
|
|
Skeleton and column |
Section steel |
|
|
1.4 |
Water blowing device |
|
1 |
set |
|
structure |
Use compressed air to blow water (air source provided by customers) |
1 |
set |
|
Nozzle |
Special nozzle |
1 |
set |
|
pipe |
galvanized pipe |
1 |
set |
1.5 |
Waste Gas Discharge System |
|
1 |
set |
|
Blower |
Centrifugal fan,2.2Kw |
1 |
set |
|
Discharge pipes |
made from PVC |
25 |
mi |
2 |
Conveyor system |
|
1 |
set |
|
Conveying mode |
Stainless steel plane conveying |
|
|
|
Conveyor specifications |
L×W×H=22.1×1.8×0.7(m) |
|
|
|
Speed adjustable range |
0.5-1.5m/min; |
|
|
|
Chain |
2 inch stainless steel roller chain |
92 |
meter |
|
Shaft piercing |
Stainless steel shaft, 150 mm apart |
306 |
pi |
|
Mesh belt |
Line diameter 2.0mm, 1.7m wide SUS304 stainless steel mesh. |
46 |
meter |
|
track |
stainless steel |
1 |
set |
|
Skeleton and column |
Section steel |
1 |
set |
|
Drive device |
3 Kw, 3 emergency stop switches |
1 |
set |
|
Tension device |
Screw tensioning form. |
1 |
set |
|
Bracket |
Adjustable foot cup |
1 |
set |
3 |
Drying oven |
Temp.120~150ºC |
1 |
set |
|
Size of inner chamber |
L×W×H=5.6×2.0×0.7(m) |
|
|
|
structure |
The baking furnace adopts a straight-through structure, and the exhaust gas discharge pipe is set at the inlet and outlet of the furnace to be outdoors. |
|
|
|
Inner wall |
1.0mm thick galvanized plate |
|
|
|
Outer wall |
1.0mm thick colour steel plate |
|
|
|
Heat preservation layer |
100mm thick, rock wool |
|
|
|
Skeleton and column |
Section steel |
|
|
|
Waste gas discharge pipe |
1.0mm galvanized plate |
16 |
meter |
4 |
Heating System |
|
1 |
set |
|
Maximum temperature |
≤160ºC,Temperature is adjustable |
|
|
|
Mode |
Direct Heat Circulation by Hot Air with Electric Heat Pipe |
|
|
|
Heating tube |
Stainless steel heating pipe |
65 |
kw |
|
Hot air circulating fan |
Water-cooled heat-resistant fan, 4kw, Foshan |
1 |
set |
|
Air trough and duct in furnace |
11.2mm thick galvanized sheet |
|
|
|
Heat exchange chamber
|
Inner wall 1.0 mm stainless steel plate, outer wall 1.2 mm thick cold-rolled plate, insulation layer 120 mm thick aluminium silicate fiber cotton |
|
|
5 |
Cooling section |
|
1 |
set |
|
Size |
L×W×H=2×2.2×0.6(m) |
|
|
|
Wall |
1.2mm Galvanized plate |
|
|
|
Skeleton and column |
Section steel |
|
|
|
Blow |
5 # Axial Flow Fan, 2.2kw, Foshan |
1 |
set |
|
Cooling fan |
18 in. Foshan |
2 |
set |
|
Pipe |
Φ500,1.0mm thick galvanized sheet |
8 |
meter |
6 |
Electrical Control System |
|
1 |
set |
|
control mode |
Button control |
|
|
|
|
Spray control system |
4 |
set |
|
|
Tank temperature control |
2 |
set |
|
|
Conveyor Control System |
1 |
set |
|
|
Temperature Control of Drying Furnace |
1 |
set |
|
|
Fan contro |
2 |
set |
7 |
Vulnerable parts |
|
1 |
item |
|
Pump Seal Ring |
|
4 |
pcs |
|
Pretreatment heating pipe |
|
2 |
pc |
|
Oven heating pipe |
|
2 |
pcs |
|
chain |
|
1 |
meter |
|
Mesh belt |
|
1 |
meter |
|
Pretreatment nozzle |
|
40 |
pc |
|
Temperature control |
|
1 |
pc |
|
Thermocouple |
|
3 |
pc |
|
AC contactor 25A-40A |
|
2 |
pc |
|
AC contactor 6A-25A |
|
2 |
pc |
|
Thermal relay 3A-15A |
|
2 |
pc |
III.Engineering service mode
1.The quotation includes the ex-factory price and tax of the equipment.
The following costs are excluded:
1) No items are listed in the budget tables of waste water and waste gas treatment equipment, air compressor equipment, laboratory equipment, etc.
2) Installation personnel visa fee, round trip travel fee, accommodation fee during installation and installation tools, etc.
3) Transportation fees;
2. Construction period: design and manufacture time: 70 days;
Installation and commissioning time * number of people: 60 days * 4 people;
(Customers provide the main installation equipment, including welding machine, cutting machine, etc., as well as the installation of auxiliary personnel not less than 4 people)
3. After-sales service mode:
(1) The normal use of equipment is guaranteed for one year, and the guaranteed period starts from the date of final acceptance. The supplier shall be responsible for timely troubleshooting in accordance with the time required by the demander if there is a failure during the warranty period (the Demander shall be responsible for overseas travel, accommodation expenses and wages)
(2) After the warranty period, according to the requirements of the demand side, the supplier provides timely telephone and network consulting services and other assistance. The cost of service (personnel, accessories, etc.) generated in the process of service shall be borne by the buyer.
IV. Product
Contact information: