MIG Welder Metal Cylinder Welding Process

• Production Scope: Product Line
• Automation: Non Automation
• After-sales Service: 3years
• Warranty: 3years
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Model NO.: EN source
• Certification: CE, ISO
• Flexible Production: Intelligent Manufacturing
• Rhythm: Non Flow Production Line
• Transport Package: Angle Iron Frame, Wooden Cases, Wire Rope
• Specification: Tank Length (mm) 2050
• Trademark: EN source
• Origin: Zhejiang
• Production Capacity: 5000~200000sets/Year

Product Description

MIG Welder Metal Cylinder Welding Process

1,Circumferential seam welding(MIG Welding) machine for inner and outer bladder cylinder

Circumferential seam welding is a very important part of the LNG cylinder production line.
The most important thing in the process is the MIG welding process,
There are many materials for mig welding sheet metal welding wire, mainly aluminum wire, etc.

2,Sub-item description of main equipment configuration(Welding host system&MIG welding system)cylinder

(1) Machine bed guide rail                                             (2) Column and beam        
                  
(3) Active head                                                               (4) Hydraulic tailstock (including hydraulic tightening)

(5) High-precision hydraulic bracket                              (6) The head and tailstock fixture

(7) Welding head                                                            (8) Arc protection device

(9)  Hydraulic system                                                     (10)Welding power source

(11) Welding gun                                                            (12)Laser weld tracker


3,Circumferential seam welding(MIG Welding) process cylinder

MIG welding process is adopted, and 98%Ar+2%02 mixed gas is selecte as the shielding gas. 2.5~5.0mm MIG welding single-sided welding double-sided forming at one time; equipped with Austrian Fronius company TPS5000 digital MIG/MAG pulse Automatic welding machine
(including welding power supply, wire feeder and cable, etc.).


4,Circumferential seam welding(MIG Welding) results cylinder

When the workpiece assembly and surface are in good condition, the welding material and the shielding gas are in good condition,
the weld reinforcement is within the range of 0-2.5mm. The one-time pass rate of welding is greater than or equal to 90%,
the appearance is beautiful and the surface is free of defects.




5,Circumferential seam welding(MIG Welding)Equipment structure cylinder

The general diagram of the equipment is as follows:


LNG insulated gas cylinder double ring seam equipment is suitable for double ring seam welding of cylinder body and head, and adopts a horizontal machine tool structure as a whole. Mainly composed of bed guide rail, head and tailstock hydraulic tightening, high-precision hydraulic bracket, head and tailstock fixture, column and beam (2 sets), welding head (2 sets), hydraulic system, welding power supply system (2 sets) and electrical control system.


Equipment configuration list:

                                               

NO	Item Name		Qty	Remark
1	Welding machine system	NZ3-2×500LNG cylinder barrel MAG double gun ring seam host (including bed, head and tailstock hydraulic jacking, hydraulic bracket, column, beam and slide plate, etc.)	1	CUC
		Welding head (including welding torch three-dimensional adjustment mechanism, welding seam tracking mechanism, etc.)	2	CUC
		Hydraulic system	1	CUC
		Hydraulic bracket	1	CUC
		Loading and unloading device
2	MIG welding power system	Digital inverter single pulse gas shielded welding power supply TPS5000	2
		AUT-602 (500A duty cycle 60%) straight-handled water-cooled gas shielded welding torch	2
		Circulating cooling water tank (with refrigeration) (for welding torch water cooling)	2
3	Head and tailstock fixture (made according to the workpiece diameter φ910mm)		1	CUC
4	Laser tracking cross slide (driven by stepper motor)		2	CUC
5	Laser tracking control system, etc.		2	CUC
6	MIG welding gun exhaust trailing cover		2	CUC
7	Pneumatic control system (including triple parts, pressure regulating valve, solenoid valve and pipeline, etc.)		1	CUC
8	Electrical control system (PLC+touch screen)		1	CUC
9	Cables, drag chains and other accessories			CUC
1	Random documents (including instructions, certificates, etc.)		2	CUC