| Customization: | Available |
|---|---|
| After-sales Service: | 3years |
| Warranty: | 3years |
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Straight seam welding (TIG Welding) is a very important part of the cylinder production line.
The welding process introduced by the company can weld stainless steel, carbon steel and other materials,This machine is not only good in processing quality, but also more labor-saving for welders
Process
1.Straight seam welding (TIG Welding) form: butt weld.
2.Straight seam welding (TIG Welding) process: PAW plasma (or PAW plasma + wire filler) welding process is used, and "99.999% argon" is selected as the plasma gas. Select "99.99% argon" as the shielding gas. For the cylinder plate thickness δ2.5~5.0mm, plasma single-sided welding and double-sided forming at one time. The movement of the welding gun is coordinated by a stable DC motor, linear guide rail, and mechanical transposition, and the welding process is automatically completed through electrical control.
Results
1.When the assembly and surface condition of the workpiece are good, the welding material and the shielding gas are in good condition, the workpiece after welding is subjected to 100% RT inspection, and the weld is qualified by RT inspection level II. Make the first pass rate of welding greater than or equal to 99%.
2.When the assembly and surface condition of the workpiece are good, the TIG welding material and the shielding gas are in good condition, the workpiece after welding is subjected to 100% RT inspection, and the weld is qualified by RT inspection level II. Make the first pass rate of TIG welding greater than or equal to 99%.
3.The weld reinforcement is within the range of 0-1.0mm.
4.The appearance of the weld is golden yellow or silver white
| No. | Model specification | Qty | Remark | |
| 1 | Welding host ZF-2000 | 1 | Welding Research | |
| 2 | Cross beam guide rail, walking trolley | 1 | It adopts linear slide guide, gear rack and pinion coordinated drive, encoder performs position detection, and the limit position is equipped with electrical and mechanical safety limits. | |
| Key Holder | 1 | The key pressing plate adopts a cylinder type pressing structure. | ||
| Pneumatic lifting mechanism of welding gun | 1 | The welding gun is lifted and lowered pneumatically and equipped with a position detection switch. | ||
| Welding gun fine-tuning mechanism | 1 | Two-dimensional manual adjustment of welding torch is fine adjustment. | ||
| Water-cooled mandrel | 1 | Mandrel is water-cooled. | ||
| With back air protection pad | 1 | Ar protection on the back. | ||
| Pneumatic mandrel hook | 1 | The mandrel hook is pushed by the cylinder with position monitoring. | ||
| Circulating cooling water tank | 1 | Domestic make | ||
| 3 | Loading and unloading bracket | 1 | The bracket is installed on a hydraulic lifting table, and there is a hydraulic lifting mechanism (suitable for workpieces of different diameters) on the bracket, which does not lift the workpiece during straight seam welding. | |
| 4 | Plasma welding system | |||
| Plasma welding machine | 1 | tetrix 552(EWM) | ||
| Plasma torch | 1 | TX-3(SanLI YiSheng) | ||
| Water tank | 1 | Domestic make | ||
| 5 | Argon arc welding system | |||
| Argon arc welding machine | 1 | YC-400TX4HGE(Matsushita) | ||
| Water-cooled gas shielded welding torch | 1 | Welding gun(Etes) WP-27 |
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| Circulating cooling water tank | 1 | Domestic make(Shared with mandrel water cooling) | ||
| 6 | Pneumatic control system | 1 | Triple pieces, pressure regulating valve, solenoid valve and pipeline, etc. | |
| 7 | Electronic camera monitoring system | 1 | Hua welding | |
| 8 | Electrical control system | 1 | PLC controller + color touch screen | |
| 9 | random document | 1 | Including instructions, certificates, etc. | |
(1). Workpiece material: austenitic stainless steel,iron.
(2). Workpiece thickness:2.0mm~12.0mm.
(3). Weld joint form: I-type butt joint.
(4). Diameter range: φ150mm~φ762mm.
(5). The total length of the workpiece: ≤1800mm.
(6). Welding effective range (including arc striking plate, arc receiving plate and test plate): ≤1800mm.
(7). Pre-welding state: fixed.
We are suppliers of production lines and non-standard equipment, and we can adapt our equipments to the specific needs of our customers.We are the Manufacturer of fire extinguisher cylinder Production Line, own independent factory. We have been engaged in this business since 2004. Also, We have been export for India, Vietnam, Russia and finished more than 60 factories for different customers with abundant experience in this area. We work with India customer like TATA, V-guard group, honeywell etc. Besides, our engineers have rich experience in debugging machines abroad.
FAQ
1) Q: What is your Delivery Time?
A: LCL order/Sample order:10 days
Full container order:15 days
2) Q: What is your Warranty Time?
A: 3 years.
3) Q: Can you accept OEM?
A: Of course!
4) Q: What is your Payment Term?
A: We accept T/T or L/C at sight,Western Union,MoneyGram,Paypal.
5) Q: What is your MOQ?
A: 1 sets.
6) Q: What is your Packing?
A: Carton container.
7) Q: What is your FOB Port?
A: We accept FOB SHANGHAI etc.
8) Q: What is your Monthly Production Capacity?
A: 5000 Pieces.
9) Q: What is your Shipping Term?
A: By Sea/Air
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